by Collin Dymel, Reinhard Schemmel, Tobias Hemsel, Walter Sextro, Michael Brökelmann, Matthias Hunstig
Abstract:
Ultrasonic bonding and welding are common friction based approaches in the assembly of power electronics. Interconnections with cross-sections of 0.3 mm² up to 12 mm² made from copper are well suited in high power applications. For increasing friction energy, which is responsible for bond formation, a two-dimensional vibration approach is applied to newly developed interconnection pins. Using two-dimensional vibration for bonding requires identification of suitable bonding parameters. Even though simulation models of wire bonding processes exist, parameters for the two-dimensional pin-bonding process cannot be derived accurately yet. Within this contribution, a methodology and workflow for experimental studies identifying a suitable bond parameter space are presented. The results of a pre-study are used to set up an extensive statistical parameter study, which gives insights about the bond strength change due to bond process parameter variation. By evaluation of electrical data captured during bonding, errors biasing the resulting shear forces are identified. All data obtained during the experimental study is used to build a statistical regression model suitable for predicting shear forces. The accuracy of the regression model’s predictions is determined and the applicability to predict process parameters or validate simulation models is assessed. Finally, the influence of the tool trajectory on the bond formation is determined, comparing one dimensional, elliptic and circular trajectories.
Reference:
Dymel, C.; Schemmel, R.; Hemsel, T.; Sextro, W.; Brökelmann, M.; Hunstig, M.: Experimental investigations on the impact of bond process parameters in two-dimensional ultrasonic copper bonding. (Proceedings of 8th Electronics IEEE CPMT Symposium Japan (ICSJ 2018), Kyoto, Japan), 2018. (Preprint: https://groups.uni-paderborn.de/ldm/publications/download/Dymel2018b.pdf)
Bibtex Entry:
@INPROCEEDINGS{Dymel2018b,
author = {Dymel, Collin and Schemmel, Reinhard and Hemsel, Tobias and Sextro,
Walter and Brökelmann, Michael and Hunstig, Matthias},
title = {Experimental investigations on the impact of bond process parameters
in two-dimensional ultrasonic copper bonding},
booktitle = {(Proceedings of 8th Electronics IEEE CPMT Symposium Japan (ICSJ 2018),
Kyoto, Japan)},
year = {2018},
pages = {41-44},
abstract = {Ultrasonic bonding and welding are common
friction based approaches in the assembly of power electronics.
Interconnections with cross-sections of 0.3 mm² up to 12 mm²
made from copper are well suited in high power applications. For
increasing friction energy, which is responsible for bond
formation, a two-dimensional vibration approach is applied to
newly developed interconnection pins. Using two-dimensional
vibration for bonding requires identification of suitable bonding
parameters. Even though simulation models of wire bonding
processes exist, parameters for the two-dimensional pin-bonding
process cannot be derived accurately yet. Within this
contribution, a methodology and workflow for experimental
studies identifying a suitable bond parameter space are
presented. The results of a pre-study are used to set up an
extensive statistical parameter study, which gives insights about
the bond strength change due to bond process parameter
variation. By evaluation of electrical data captured during
bonding, errors biasing the resulting shear forces are identified.
All data obtained during the experimental study is used to build a
statistical regression model suitable for predicting shear forces.
The accuracy of the regression model’s predictions is determined
and the applicability to predict process parameters or validate
simulation models is assessed. Finally, the influence of the tool
trajectory on the bond formation is determined, comparing one
dimensional, elliptic and circular trajectories.},
comment = {Preprint: \url{https://groups.uni-paderborn.de/ldm/publications/download/Dymel2018b.pdf}},
file = {Dymel2018b.pdf:download\\Dymel2018b.pdf:PDF},
keywords = {ultrasonic two-dimensional bonding, electrical interconnection, process
parameters},
owner = {ekubi},
timestamp = {2018.11.05}
}